The demand for long-lasting, preservative-free food and beverage items has increased as consumers have become more health-conscious. Processes like batching or hot-filling are too destructive to products. As a result, aseptic filling and processing (continuous sterilization) have become very common. As a result of its popularity, aseptic product development and research have expanded.
Aseptic Filler With Perspectives From Micro Thermics
Aseptically producing small quantities of these beverages for various product development activities, such as shelf-life testing, physical stability testing, and product/package interaction studies have become more important as beverage companies seek to apply cold aseptic filling to a variety of beverages. Our Aseptic Fillers enable researchers to fill novel beverages into plastic bottles resembling those used by consumers while maintaining high levels of sterility assurance.
WHAT IS THE PROCESS OF OUR ASEPTIC FILLERS?
It performs incredibly well! Our Aseptic Laboratory Filler's goal is to sterilize bottles (and caps), then fill and seal them with sterile substances in a sterile environment, just like any commercial aseptic filler. The aseptic laboratory fillers offered by MicroThermic are linear. On a conveyor, the bottles are fed into the device. The bottles enter the sterile zone after being partially covered in a vaporous sterilant and filled with it. The bottles are carried to the filling station after being dried with a jet of hot, sterile air in the sterile zone for disinfection. Sterilized bottle caps are automatically applied to bottles once they have been filled with sterile products. The filled bottles with caps then depart the sterile area.
The graphic below provides a high-level view of the main MicroThermics Aseptic Fillers stages.
MicroThermics Applications for aseptic fillers are numerous and include:
- Preparation of samples in genuine consumer-style packaging for taste panels and trade shows.
- Interaction studies between products and packages across time.
- Studies on the long-term shelf life under normal conditions.
- Studies on long-term physical stability.
- Determining if bottles and caps are suitable for aseptic filling.
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